Harness Design Engineer
Education:
- Bachelor's degree (or higher) in Electrical, Electronics, Electrical-Electronics, Mechatronics, or Aeronautical Engineering from a recognized university.
Language:
- English, Urdu
Computer Skills:
- Proficiency in simulation and analysis tools such as MATLAB/Simulink or specialized harness software for signal integrity, thermal management, and electromagnetic compatibility (EMC) evaluations.
Experience & Abilities:
- 1-3 years of hands-on experience in electrical harness and cabling design, including 2D/3D wiring layouts for multilayer systems using tools like Capital Harness XC, SEE Electrical, E3. series, or AutoCAD Electrical.
Job Description / Responsibilities:
- Harness Design & Layout: Lead 2D/3D harness architecture development for UAV avionics, power, and ground systems, including schematics, routing optimization, and BOMs using tools like Capital Harness or E3.series to ensure form/fit/function compliance.
- Simulation & Analysis: Conduct simulations for harness integrity (e.g., crosstalk, voltage drop, thermal derating, EMC); refine designs iteratively for standards like IPC-A-620 and MIL-STD-810.
- Prototyping & Testing: Manage fabrication, assembly, and validation, including continuity/pull-force tests, environmental simulations, and integration; analyze data, fix issues, and enhance reliability.
- Quality & Production Support: Partner with procurement/manufacturing for material selection, supplier audits, and production docs; perform inspections and scale from prototypes to low-volume production.
- Integration & Collaboration: Integrate harnesses with hardware/software/mechanical teams, evaluate engineering changes, and resolve issues during flight/ground testing.
- Innovation & Documentation: Advance harness tech (e.g., lightweight composites, smart wiring) for UAV efficiency; document designs, monitor trends, and report on indigenous projects.